Software-Related Vehicle Recall Analysis

Executive Summary

Automotive recalls can occur for a number of reasons. Traditionally, these reasons have been mechanical or electrical failings in the vehicle that would cause a significant safety hazard to the driver and occupants of the vehicle. However, in recent years more and more electronics are being put into automobiles. As a result, one would expect that a larger amount of recalls would also be attributed to suboptimal software in the vehicle. This document will show recall statistics for four different years (1999, 2003, 2006, & 2007) for twenty-nine different automobile manufacturers who sell their product in the US. These statistics were taken directly from the Office of Defects Investigation, a branch of National Highway Traffic Safety Administration.

Frequency Analysis

In previous years software-related automotive recalls were very low in number. In 1999, only 1% of the 115 vehicle recall campaigns made by the prominent consumer OEMs that sell vehicles in North America were a result of software defects. This number grew slightly in 2003, with percentage of software-related recalls rising two percentage points. 2006 saw a huge increase, with software-related recalls now accounting for 11% of all recall campaigns. In 2007 software-related recalls have remained at a similar raw count, but percentage-wise have dropped to 9% of all campaigns.In total, more than 1 million vehicles (1,150,718) were recalled for software-related defects during 2007.

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Financial Analysis

Assuming each recall costs the OEM $45 per unit recalled[1], software-related recalls cost the major OEMs more than $50 million in 2007 alone. Since 2002, software-related recalls have affected 4.5 million vehicles (4,549,309) and cost the OEMs over $200 million ($204,718,905). The average software-related recall campaign during the 2002-2007 time span would cost an OEM $3.3 million and affect approximately 74,500 vehicles.

Conclusion

While software-related recalls have become much more frequent than years past, they still make up a minority of recalls. These types of recalls currently compose roughly 10% of all vehicle-related recalls, and one can expect that 2008 will show similar, if not higher, numbers. However as vehicle complexity increases, electronic devices will play more and more of a critical role in proper vehicle operation. This in turn will increase the prevalence of software-related recalls, and in the near future it is not unlikely that software-related recalls become the majority instead of the minority.

1999 Vehicles Recalls

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2003 Vehicle Recalls

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2006 Vehicle Recalls

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2007 Vehicle Recalls

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Appendix

In order to model financial implications, it was assumed that the OEM incurred a cost of $45 per vehicle recalled.However, high-level financial models were also created using the price points of $25, $65, and $85 per vehicle recalled.These high level models follow below.

$25 Per Vehicle Recalled

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$45 Per Vehicle Recalled

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$65 Per Vehicle Recalled

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$85 Per Vehicle Recalled

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[1] See Appendix for explanation

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